INSIGHTS & GUIDES

Cost of Establishing a Ready-Mix Concrete Plant

مصنع خرسانة جاهزة

Archive article: This is an English translation of the source article dated 2024. Prices, promotions, statistics and specifications reflect the source period. Please contact us for a current quotation.

Ready-mix concrete combines several materials, including gravel, sand, water, cement and admixtures in specified proportions. These ingredients are mixed in a concrete plant to form a viscous mixture, then poured into wooden or steel formwork to take its shape. After pouring, the concrete is sprayed with water to harden. Once it has hardened, the formwork is removed, leaving a material as hard as stone. Concrete forms many engineering elements, including columns, foundations, slabs and bridges, and has numerous other uses. Its versatility allows it to take the shape of the formwork, giving designers considerable freedom. Concrete also resists weather conditions, including summer heat and winter frost to a relative degree. It provides high watertightness and protects reinforcing steel from rust. Other advantages include ease of manufacture and affordable ready-mix concrete plant project costs.

Ready-mix concrete combines several materials, including gravel, sand, water, cement and admixtures in specified proportions. These ingredients are mixed in a concrete plant to form a viscous mixture, then poured into wooden or steel formwork to take its shape. After pouring, the concrete is sprayed with water to harden. Once it has hardened, the formwork is removed, leaving a material as hard as stone. Concrete forms many engineering elements, including columns, foundations, slabs and bridges, and has numerous other uses. Its versatility allows it to take the shape of the formwork, giving designers considerable freedom. Concrete also resists weather conditions, including summer heat and winter frost to a relative degree. It provides high watertightness and protects reinforcing steel from rust. Other advantages include ease of manufacture and affordable ready-mix concrete plant project costs.

Ready-mix concrete plant


Raw materials used to manufacture ready-mix concrete:

 Water — cement — additives — stone 

  • Stone: crushed stone is obtained from quarries and accounts for approximately 60% to 75% of the volume of ready-mix concrete.
  • Admixtures: Solid or liquid chemicals added before or during concrete mixing to improve its properties.
  • Water: when mixed with cement, it plays an essential role in binding the materials together to form a homogeneous mixture.
  • Cement: One of concrete’s most important ingredients and the most widely used material in building and construction.

These materials are carefully selected and accurately weighed at the ready-mix concrete plant to ensure ideal proportions. They are then combined in the concrete mixer. Watch the following video for a detailed explanation of plant operation:


Ready-mix concrete plant

Ready-mix concrete plants produce concrete in advance for transport and pouring at the construction site. Concrete is prepared at the plant and discharged into dedicated concrete trucks for delivery when needed. This concrete is quick and easy to place and is widely used in large and small construction projects. Ready-mix plants offer many advantages, including assured mixture quality and precise control of composition and strength, while reducing concrete waste and losses. They can also produce a wide range of concrete for different construction applications.

Ready-mix concrete plants are widely used in construction, and this method is more efficient and economical in many cases.

Ready-mix concrete plant


Ready-Mix Concrete Plant Project:

Most countries are experiencing extensive construction development, with numerous public and private projects underway in different areas. These projects rely heavily on ready-mix concrete as a basic building material. Concrete’s central role in construction has greatly increased demand, making a ready-mix concrete plant an important project and one of today’s most successful business opportunities. Benefits of establishing such a plant include:

  • Supplying a product in strong market demand.
  • Supplying high-quality products at reasonable prices.
  • A significant contribution to urban development within the city.
  • Generating attractive profits for the project owner relative to the reasonable cost of establishing a ready-mix concrete plant.
Ready-mix concrete plant
Ready-mix concrete plant

Ready-mix concrete plant prices 2024:

BEYAZLI GROUP began manufacturing ready-mix concrete plants in Turkey in 2007 and has since expanded to supply plants worldwide. Our mission is to meet customer needs and maximize shareholder value, with the goal of becoming the global leader in ready-mix concrete plants. We manufacture fully automatic plants in capacities tailored to demand and offer competitive solutions suited to every project.

Our company manufactures complete plants with all production equipment, including mixers, raw material hoppers, conveyors, weighing vessels, cement silos and electronic control panels. Equipment is manufactured in Trabzon, Turkey, while control panels use the German brands Pls and Siemens.

The following table shows some ready-mix concrete plant prices for 2024:

 

Ready-mix concrete plant prices 2024

120 m³/hour 100 m³/hour 60 m³/hour 45 m³/hour 30 m³/hour Production capacity
2.2 m³ 1.65 m³ 1 m³ 0.75 m³ 0.5 m³ Mixer capacity
4 × 75 tonnes 3×75 tonnes 2 × 60 tonnes 1×60 tons 1×50 tonnes Cement silo
4×20 m³ 4×15 m³ 3 × 15 m³ 3 × 15 m³ 3×8 m³ Raw material hopper
204.191 173.930 137.086 104.467 84.379 Price (euros)

 

Ready-mix concrete plant 4
VESS 60m3 concrete batching plant in Georgia

Ready-mix concrete plant installation:

Prices include all equipment needed for production and can be adjusted to the customer’s preferences. Some customers manufacture certain components in their own countries to save money and reduce shipping costs. Our company provides all necessary information and helps customers choose suitable equipment. Services provided after the plant sale and included in the project cost are:

  • Free worker training after installation, covering plant operation, equipment use and production.
  • Free drawings and guidance for preparing the concrete plant project site after the company’s team has assessed it. 
  • Five years of after-sales service, during which technicians repair any faults as quickly as possible.
  • Free plant installation by a specialist team sent for this purpose.
  • Certificates for workers in correct and safe plant operation.
  • Two-year warranty against manufacturing defects.

Ready-mix concrete plant

Mobile concrete batching plants:

VESS mobile concrete batching plants are a modern construction industry innovation, combining advanced technology with high efficiency for a variety of projects. Easy transport and rapid installation save time and effort. Modern technology ensures high-quality concrete, while flexibility and efficiency reduce operating and logistics costs. VESS plants also comply with environmental standards by reducing waste and emissions. The company provides ongoing technical support to ensure efficient operation. Overall, VESS plants offer a complete, effective solution for modern construction requirements.

Mobile concrete batching plants

Paving block machine

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