Archive article: This is an English translation of the source article dated 2020. Prices, promotions, statistics and specifications reflect the source period. Please contact us for a current quotation.

Site Concrete Batching Plant | Mini Concrete Batching Plant | Batching Plant Prices

MINI CONCRETE BATCHING PLANT – MINI CONCRETE BATCHING PLANTS

Mini Concrete Batching Plant

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15 m³ mobile mini concrete batching plant. Capacity: 15 m³ per hour. Designed to fit inside a 40-foot container. It has two gravel storage hoppers, a 500/300-liter mixer and a 200-liter water tank. Automatic computer control for the mini batching plant includes 20 concrete tickets. This mini plant is ideal for small construction firms or entrepreneurs wishing to start a concrete production business! BEYAZLI GROUP batching plants stand for quality, durability and reliability. They are manufactured using Beyazli Group technology and components from leading European manufacturers. Beyazli Group quality at the best price! Site Concrete Batching Plant | Mini Concrete Batching Plant | Batching Plant Prices

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TRUCK-MOUNTED MOBILE CONCRETE BATCHING PLANT

Truck-Mounted Mobile Concrete Batching Plant

What is a truck mixer? What is a concrete mixer truck? How much does one cost? What is the price per m³ of concrete delivered by mixer truck? How much does it cost to rent a concrete pump or conveyor? Discover the price per m³ of ready-mix concrete delivered to your home by truck mixer and the cost of a truckload of concrete. Site Concrete Batching Plant | Mini Concrete Batching Plant | Batching Plant Prices

What is truck-mixed concrete? A truck mixer is a concrete mixing vehicle used to deliver ready-mix concrete to a construction site. It is also called a concrete mixer truck. Ready-mix concrete delivery makes concrete work easier, whether pouring a slab, house foundations, a patio slab or a garage floor. Site Concrete Batching Plant | Mini Concrete Batching Plant | Batching Plant Prices

How does ready-mix concrete delivery by mixer truck work? Depending on the concrete you need, the cement plant prepares the correct mix and arranges delivery. The truck mixer simply transports the ready-mix concrete to your home, using its rotating drum to keep the concrete properly mixed and prevent segregation.

 

You can therefore dispense with a site mixer on projects requiring large quantities of concrete. Here are the advantages of ready-mix concrete delivered by truck mixer:

• Ease of use: You no longer waste time renting a concrete mixer, buying raw materials and calculating the correct mix proportions.
• Concrete quality: The aggregates and admixtures have already been added before the truck leaves the plant.
• Time savings: Delivered concrete is ready to place and requires no further preparation on your part.

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COMPACT CONCRETE BATCHING PLANT

Compact Concrete Batching Plant

Beyazli Group’s compact concrete batching plant is a site plant that produces ready-mix concrete and concrete products such as concrete blocks, paving blocks, curbstones, masonry blocks and drainage channels. It can be installed in an area of 85 m² and consumes a maximum of 40 Kwa of power. The compact plant is fully automatic and requires very little labor. Site Concrete Batching Plant | Mini Concrete Batching Plant | Batching Plant Prices

The compact concrete batching plant consists of a gravel storage hopper, a 500 dm³ mixer, a 35-tonne silo, water and cement weighing systems, a remote control system and a management system for effective operation of the compact machine.

A compact concrete batching plant is a smaller version of a conventional plant, designed to occupy less space while providing the essential concrete production functions. These plants are often used where space is limited but concrete production is regularly required.

CONCRETE BATCHING PLANTS IN TURKEY

Concrete Batching Plants in Turkey

We are a leader in manufacturing concrete block making machines and batching plants in Turkey and worldwide. Our machines are already installed throughout the world, particularly in the Middle East and Africa. We have representative offices in Mali and Georgia, where you can place orders or ask questions. Our first concrete batching plant was installed in Russia in 2014 and became our first international reference. After Russia, we installed around ten plants in Georgia, our reference country where you can see all our machine models operating.

60 m³ CONCRETE BATCHING PLANT

60 m³ Concrete Batching Plant

VESS concrete batching plants are automatic concrete mixers designed for 24-hour operation. They mix sand, cement, water, gravel and crushed stone to produce ready-mix concrete. The mixing unit incorporates weighing and agitation equipment for the ingredients. The concrete mixer blends the materials. After mixing, the ready-mix concrete is loaded into mixer trucks and transported to construction sites. It has a concrete production capacity of 60 m³ per hour…

VESS 60 m³/h Concrete Batching Plant: The equipment is handed over to the customer after the official contract is signed. No additional charges are added after purchase. Installation requires at least 1,500 m² of space. A roof is not compulsory. One-fifth of the production area must be covered with concrete. Site Concrete Batching Plant | Mini Concrete Batching Plant | Batching Plant Prices

The diagram, specifications and numbered equipment in the table below show an example of the machine to be delivered to the customer. The customer can choose to add or remove equipment.

CONCRETE BATCHING PLANT PRICES

Concrete Batching Plant Prices

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Below is a list of concrete batching plant prices. Please contact us for further details.

• Compact concrete batching plants: Capacity ranges from 15 to 30 m³ per hour. They can optionally produce concrete blocks, paving blocks, curbstones and masonry blocks. Prices are around USD 150,000.
• 30 m³ concrete batching plants: Output ranges from 28 to 30 m³ per hour. We recommend this plant for newcomers to the industry. It costs USD 100,000.
• 60 m³ concrete batching plants: Output ranges from 55 to 60 m³ per hour, with prices around USD 180,000.
• 100 m³ concrete batching plants: Output ranges from 95 to 100 m³ per hour, with prices around USD 190,000.
• 120 m³ concrete batching plants: Output ranges from 115 to 120 m³ per hour, with prices around USD 200,000.

Concrete batching plant prices may vary according to capacity.

SITE CONCRETE BATCHING PLANT

Site Concrete Batching Plant

USED SITE CONCRETE BATCHING PLANT

Used Site Concrete Batching Plant

With over 20 years of experience in used site concrete batching plants, we are among the market leaders in French-speaking Switzerland. We offer a wide range of used site plants for sale or rental. Our machine-building experience gives us considerable flexibility to configure your used concrete batching plant to meet your expectations.

Our team of field installers and repair technicians offers a complete service, whether you need assembly or dismantling of your used site batching plant, breakdown repairs, an overhaul or routine maintenance.

 

New or used concrete batching plants

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Both new and used concrete batching plants produce concrete by mixing components such as cement, water, aggregates (sand and gravel) and, where required, chemical admixtures.

Here are some differences to consider between a new and a used concrete batching plant:

Condition and Reliability:

• New: A new concrete batching plant is in perfect condition and has never been used. It is built to the latest standards, ensuring optimum performance and a longer service life without potential wear-related problems.
• Used: A used concrete batching plant has already been operated. Its condition can vary according to previous maintenance and length of service. There may be risks of breakdowns or performance problems.

Cost:

• New: New concrete batching plants tend to cost more because of their unused condition, the latest integrated technology and the accompanying warranty.
• Used: Used plants generally cost less to buy, depending on age, condition and brand. However, additional refurbishment, maintenance or upgrade costs may arise.

Technology and Features:

• New: New plants may benefit from the latest technological advances and design improvements. They are more likely to be energy-efficient, have automated functions and meet the latest environmental standards.
• Used: Used plants may lack the latest features or technological improvements, which could affect their efficiency and performance.

 

NEW CONCRETE BATCHING PLANT PRICES

New Concrete Batching Plant Prices

Concrete batching plant models

Concrete batching plants fall into two categories: dragline scraper plants and compact plants. Both systems share the same basic components:

• Cement silo

Plants have one or more cement silos, generally containing cement but also capable of holding powdered additions such as fly ash. Capacity is stated in tonnes and averages 50 tonnes, equivalent to 37 m³. Supplies arrive by truck. A pump on the truck pushes cement into the silo from below. At the top of the silo is an opening with a filter that allows air through while retaining cement dust. This filter is currently mandatory. Basic cleaning is performed after each filling, either by vibration or by injecting compressed air.

Two mixer types are currently available: – The planetary mixer is the most efficient but also the most expensive. It consists of a pan topped by a lid supporting the mixing blades. The pan walls and floor are lined with Hardox plates, a highly abrasion-resistant metal. The motor is mounted vertically on the lid. Some models have an automatic cleaning system with adjustable water nozzles. Unfortunately, this system does not provide complete cleaning, so manual finishing is still necessary. – The drum mixer is the least expensive mixing system and has lower output than a planetary mixer. Its mixing quality is also slightly lower, although still acceptable. It consists of a drum rotating around a horizontal axis. Concrete is mixed in one direction of rotation, and the drum is emptied by reversing its rotation. Average capacity is 1 m³ for both systems.

• Weighing system

Each ingredient added to the concrete is weighed separately. Weighing can take place at different points depending on the plant brand.

• Mixing water

The plant connects directly to the water mains through a 1½-inch (45 mm) connection. Water quantities are controlled automatically. Clean water is very important to avoid damaging the equipment. All plants have a pressure reducer to obtain approximately 4 bar, depending on the manufacturer. They also have a meter for water billing.

• Admixture container

Liquid admixtures are stored near the plant in insulated containers equipped with heaters for cold periods. Pipes connect these containers to the plant, and a drum pump transfers the liquids. Two dosing systems are available. The more precise volumetric method pumps the admixture and then measures its volume, while the timed method allows a set flow rate for a specified period.

• Intermediate storage hopper

Depending on requirements, an intermediate storage hopper holding two batches can be installed. It has a system that prevents the concrete from setting and temporarily stores concrete before it is discharged into the bucket.

• Guide frame

This guides the crane bucket while concrete is loaded. The production process is now generally controlled automatically by a computer system. Plants are highly modular, allowing components to be added or removed according to each company’s needs. The main difference between the two systems concerns aggregate supply and storage. Dragline scraper plants: This system requires aggregates to be stored directly on the ground beside the plant. A dragline scraper retrieves them and feeds them into production. This arrangement has several advantages, the greatest being a price substantially below that of a compact plant. It costs approximately half as much as an equivalent compact version. The difference is explained by the gravel silo, which costs as much as the rest of the plant. Transport costs are also lower because there is no gravel silo to move. Assembly time is reduced by around one day. A machine is needed to reshape and recenter the aggregate piles, adding to site costs. Compact plants: Aggregates are stored in a heated silo with one to four separate compartments. Heating elements keep the aggregates frost-free; they do not dry them. Trucks deliver the aggregates and discharge them into a bucket beside the silo. Once full, the bucket is winched to the top and emptied into the silo. Average silo capacity is approximately 70 m³, plus around 10 m³ in the loading bucket. Aggregates that fall beneath the bucket occasionally need to be cleared away. These plants provide the highest output because aggregates can be replenished during production and are supplied in optimum condition. Average output is around 40 m³/h. Compact plants require less width, approximately 4 to 5 m, whereas a dragline scraper plant needs 14 to 16 m. Compact plants are also around 4 m shorter. However, they are taller because of the aggregate silo. Their electricity consumption is higher because of the silo’s operation and heating.

• Transport: Transporting a compact plant is demanding because the aggregate silo requires an oversized load convoy. Remember to coordinate this transport with the police. All other equipment can be carried on a standard low-loader trailer. Allow one load for each cement silo, one for the dismantled chassis and one final load for the remaining equipment, such as ladders and the guide frame.
• Assembly: The plant is assembled using a truck crane, generally rated at 20 to 30 tonnes, to position the aggregate silo. Main assembly takes one day, followed by another day for finishing work. Three days of testing and commissioning are added to these two days. Two people are needed: a supplier’s specialist and a worker from the company.
• Adjustments: During the three commissioning days, moving components such as cables, bearings and motors are checked, and the cement filter is thoroughly cleaned. The scales are calibrated because transport may have affected their settings. The supplier or plant operator enters the concrete mix designs needed for the site into the computer system. Finally, a trial concrete batch is produced and tested by a laboratory.
• Dismantling: A truck crane is also required for the same reasons as during assembly. Dismantling takes two days. On the first day, cables, electrical connections and the water mains connection are disconnected. The installation itself is dismantled the following day. Two people are again required.
• Mix designs: Site plants can produce a wide range of mixes provided they contain only a limited number of additions and admixtures. Both pumpable and high-strength concrete can be produced. However, composition accuracy is lower than at a stationary plant. Testing a new mix before production is strongly recommended because mix design is very complex and varies with many parameters.

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Keywords:

Mini, mobile and compact concrete batching plants, including 60 m³ models

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